SERVICES & SOLUTIONS - MODULAR OFF-SITE MANUFACTURING & pods

Cleanroom pods

Portable, on-demand cleanrooms for pharmaceutical development and manufacturing

pod is a portable, on-demand cleanroom that provides a rapid, scalable, and cost-effective solution for pharmaceutical development and manufacturing. Because of the way pods are designed, combined with KeyPlants’ in-depth expertise, it has never been simpler to purchase and set up a facility that will match your development and manufacturing needs.

 

Each pod will be installed within a shell building or warehouse, and will be equipped with dedicated air handling, building management system (BMS), fire protection, and electrical and process utility distribution.

Discover the key features of pods and how they function

 

How cleanroom pods streamline GMP facility deployment
 

KeyPlants' cleanroom pods offer an innovative solution for pharmaceutical companies seeking to expand or establish GMP development- and manufacturing capabilities. Designed to integrate seamlessly into existing facilities, these pods enable rapid deployment with minimal disruption. Their modular construction ensures that businesses can quickly adapt to changing production demands while maintaining strict compliance with GMP and industry standards.

 

By leveraging KeyPlants' expertise in modular solutions, companies gain access to cleanroom pods that are not only efficient but also scalable. Whether expanding capacity or introducing new processes, these pods provide a flexible and reliable foundation for modern manufacturing, ensuring long-term success in a competitive market.

Benefits of pods

Turnkey Delivery of Operational pods

Delivery within weeks lead times

​Flexible

Scalable

Portable

Predictable

Standard configurations

Turnkey Delivery of Operational pods
Included in pod delivery

Each pod will be installed within a shell building or warehouse, and will be equipped with dedicated air handling, a building management system (BMS), fire protection, and electrical and process utility distribution.

Delivery within weeks lead times
Delivery within weeks

With a simplified procurement process, standardised design, and prefabrication, our pod solution allows for fast lead times. These can be as soon as a few weeks. KeyPlans' solutions will ensure that you receive a facility that meets your project timelines, without compromising on quality.

​Flexible
Flexible

Walls can be added or removed, to create large ball rooms spanning several pods.

Because of its process technology agnostic feature, pods offer you the flexibility to choose your own equipment, or take advantage of our capabilities in process design and equipment integration. With the option of changing functionality, for example by adding or removing walls, pods can facilitate many different processes, that can be applied across the pharmaceutical and biomanufacturing industry.

Scalable
Scalable

There’s no limit to future facility expansion with pods, as they can be stacked vertically to create multiple floors.

Not only do pods have the capacity to be scaled-up, they can also be scaled-out, increasing opportunites to expand.

Portable
Portable

Pods are easy to move inside the shell building, using air cushions. They can also be moved in this way between locations.

Because a pod can be moved so easily, it can always be adapted to the client's needs. This is crucial when it comes to keeping up with the fast-moving biomanufacturing industry.

Predictable
Predictable

With a standardised and prefabricated design, pods provide a cost-effective and predictable solution to your pharmaceutical and biomanufacturing development. It has never been simpler to purchase and set up a facility that will match your requirements.

Standard configurations
Standard configurations

Our standard configurations are available to ensure you receive the solution most suited to your needs.

Benefits of pods
Turnkey Delivery of Operational pods
Included in pod delivery

Each pod will be installed within a shell building or warehouse, and will be equipped with dedicated air handling, a building management system (BMS), fire protection, and electrical and process utility distribution.

Delivery within weeks lead times
Delivery within weeks

With a simplified procurement process, standardised design, and prefabrication, our pod solution allows for fast lead times. These can be as soon as a few weeks. KeyPlans' solutions will ensure that you receive a facility that meets your project timelines, without compromising on quality.

​Flexible
Flexible

Walls can be added or removed, to create large ball rooms spanning several pods.

Because of its process technology agnostic feature, pods offer you the flexibility to choose your own equipment, or take advantage of our capabilities in process design and equipment integration. With the option of changing functionality, for example by adding or removing walls, pods can facilitate many different processes, that can be applied across the pharmaceutical and biomanufacturing industry.

Scalable
Scalable

There’s no limit to future facility expansion with pods, as they can be stacked vertically to create multiple floors.

Not only do pods have the capacity to be scaled-up, they can also be scaled-out, increasing opportunites to expand.

Portable
Portable

Pods are easy to move inside the shell building, using air cushions. They can also be moved in this way between locations.

Because a pod can be moved so easily, it can always be adapted to the client's needs. This is crucial when it comes to keeping up with the fast-moving biomanufacturing industry.

Predictable
Predictable

With a standardised and prefabricated design, pods provide a cost-effective and predictable solution to your pharmaceutical and biomanufacturing development. It has never been simpler to purchase and set up a facility that will match your requirements.

Standard configurations
Standard configurations

Our standard configurations are available to ensure you receive the solution most suited to your needs.

Discover how our pods can expand and adapt to meet your evolving pharmaceutical and biomanufacturing needs.

Double pod configuration

 

 

 

Applications


Here are a few examples of pharmaceutical development and production areas that pods can be used for:

 

  • Biologics
  • Cell and Gene Therapy
  • Vaccines
  • Drug Conjugates
  • Process Development
  • Laboratories
  • Research and Development
  • Clinical Trial Manufacturing
  • mRNA
  • Viral Vectors
  • Small Scale Aseptic Filling
  • Local Manufacturing

From manufacturing to customer – pods

Flexible and efficient solutions for modern GMP manufacturing needs

Smart and scalable cleanroom pods

KeyPlants’ cleanroom pods offer a groundbreaking solution for pharmaceutical companies looking to streamline their design and build process. Designed to fit seamlessly into existing facilities, these pods ensure GMP compliance while minimizing installation time. Their modular and portable design provides unmatched flexibility for adapting to production changes, making them an ideal choice for growing and evolving businesses.

pod in workshop
Efficient, scalable, and reliable facilities for any scale

Trusted expertise in cleanroom pod solutions

KeyPlants’ cleanroom pods offer a groundbreaking solution for pharmaceutical companies looking to streamline their design and build processes. Designed to fit seamlessly into existing facilities, these pods ensure GMP compliance while minimizing installation time. Their modular and portable design provides unmatched flexibility for adapting to production changes, making them an ideal choice for growing and evolving businesses.

pod inside
What are cleanroom pods, and how are they used?

Cleanroom pods are modular, prefabricated cleanrooms designed for pharmaceutical and biopharmaceutical production. They provide a controlled environment for processes that require strict compliance with GMP standards. These pods can be used for applications like biologics, vaccine manufacturing, and cell and gene therapy.

How quickly can cleanroom pods be deployed?

KeyPlants’ cleanroom pods are designed for rapid deployment, often operational within weeks. Their prefabricated structure allows for seamless integration into existing facilities, minimizing downtime and ensuring faster time-to-market for your products.

Can cleanroom pods be customized for specific needs?

Yes, KeyPlants offers customizable solutions to meet specific product or process requirements. From layout adjustments to integrating specialized equipment, our cleanroom pods can be tailored to suit the unique needs of your development and manufacturing operations.

Are cleanroom pods scalable for future growth?

Absolutely. Cleanroom pods are designed to grow with your business. Their modular nature allows for horizontal or vertical expansion, enabling manufacturers to increase capacity without the need for major infrastructure changes.

What industries benefit most from cleanroom pods?

Cleanroom pods are ideal for pharmaceutical, biopharmaceutical, and biotechnology industries. They are also suitable for laboratories, advanced therapy production (ATMP), and any environment requiring stringent contamination control.

Work with KeyPlants

CUSTOMIZED SOLUTIONS

From URS to design, engineering, and automation, through system implementation, to operation and maintenance.

FLEXIBILITY

We offer our customers the flexibility to choose their own equipment, including conventional construction, or take advantage of KeyPlants’ modular manufacturing capabilities. 

END-TO-END SERVICE

We have the capability to include process design and equipment integration, as well as services to support automation, design, qualification, and process validation.

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Talk to our sales representative for more information