Building Automation
KeyPlants Automation provides state-of-the-art Building Automation Systems (BAS) designed to optimize energy efficiency, enhance occupant comfort, and ensure operational reliability. Our solutions are built on platforms like Siemens Desigo, offering advanced control over HVAC, lighting, and security systems.
Building Automation Systems
Environmental Monitoring Systems
KeyPlants Automation provides state-of-the-art Building Automation Systems (BAS) designed to optimize energy efficiency, enhance occupant comfort, and ensure operational reliability. Our solutions are built on platforms like Siemens Desigo, offering advanced control over HVAC, lighting, and security systems.
Energy Efficiency:
Implement smart controls to reduce energy consumption and lower operational costs.
Centralized Management:
Monitor and control all building systems from a single, user-friendly interface.
Scalable Solutions:
Whether it’s a single facility or a multi-site operation, our BAS solutions are scalable to meet your needs.
Safety and Compliance:
Ensure compliance with safety standards and regulatory requirements through robust system design and integration.
In industries where environmental conditions are critical, such as pharmaceuticals and cleanroom manufacturing, our Environmental Monitoring Systems (EMS) provide real-time data and alerts to maintain optimal conditions.
GMP Compliance:
Our EMS solutions are designed to meet GMP and FDA requirements, ensuring data integrity and traceability.
Real-Time Alerts:
Receive instant notifications for deviations in temperature, humidity, pressure, or other critical parameters.
Integration with BMS:
Seamlessly integrate EMS with Building Management Systems for centralized control and monitoring.
Customizable Dashboards:
Access real-time data through intuitive dashboards, enabling quick decision-making and reporting.
KeyPlants Automation provides state-of-the-art Building Automation Systems (BAS) designed to optimize energy efficiency, enhance occupant comfort, and ensure operational reliability. Our solutions are built on platforms like Siemens Desigo, offering advanced control over HVAC, lighting, and security systems.
Energy Efficiency:
Implement smart controls to reduce energy consumption and lower operational costs.
Centralized Management:
Monitor and control all building systems from a single, user-friendly interface.
Scalable Solutions:
Whether it’s a single facility or a multi-site operation, our BAS solutions are scalable to meet your needs.
Safety and Compliance:
Ensure compliance with safety standards and regulatory requirements through robust system design and integration.
In industries where environmental conditions are critical, such as pharmaceuticals and cleanroom manufacturing, our Environmental Monitoring Systems (EMS) provide real-time data and alerts to maintain optimal conditions.
GMP Compliance:
Our EMS solutions are designed to meet GMP and FDA requirements, ensuring data integrity and traceability.
Real-Time Alerts:
Receive instant notifications for deviations in temperature, humidity, pressure, or other critical parameters.
Integration with BMS:
Seamlessly integrate EMS with Building Management Systems for centralized control and monitoring.
Customizable Dashboards:
Access real-time data through intuitive dashboards, enabling quick decision-making and reporting.
FAQ
FAQ
How does pharmaceutical building automation differ from commercial systems?
Pharmaceutical facilities demand automation that enforces GMP compliance while optimizing energy use. Our systems uniquely combine:
- Pressure cascade enforcement with failsafe controls
- Particle monitoring integration with HVAC response protocols
- Data integrity safeguards meeting ALCOA+ principles
- Decontamination cycle automation for cleanrooms
What's the real cost impact of smart building controls in regulated facilities?
Beyond energy savings (typically 25-40%), our implementations deliver:
- 30% faster commissioning via pre-validated templates
- 20% lower validation costs through standardized documentation
- Zero compliance findings in 95% of client audits
- Predictive maintenance reducing equipment downtime by up to 50%
How does building automation contribute to sustainability in industrial facilities?
Modern automation systems drive sustainability through:
- Energy-optimized HVAC operation using real-time weather data and occupancy patterns
- Dynamic lighting control with presence detection and daylight harvesting
- Predictive equipment maintenance to extend asset lifespan
- Waste heat recovery integration from production processes
- Water conservation systems for cooling towers and irrigation
These solutions typically reduce energy consumption by 25-40% while maintaining operational requirements.
What’s the role of EMS in modern pharmaceutical facilities?
Environmental Monitoring Systems have evolved from simple alarms to integrated control platforms that:
- Automatically document excursions with full metadata (WHO Annex 1 compliant)
- Trigger predefined HVAC responses to deviations
- Provide trend analysis for preventive interventions
- Interface directly with batch records for product impact assessments
What makes a building automation system truly ‘smart’ for life sciences?
Beyond connectivity, effective smart systems demonstrate:
- Context-aware controls that understand room classifications and process requirements
- Self-diagnostics for predictive maintenance of critical components
- Unified data architecture combining BMS, EMS, and equipment logs
- Adaptive protocols that adjust to seasonal changes or facility modifications
Siemens Desigo CC for Critical Cleanrooms
KeyPlants Automation delivered a seamless integration of Building Management (BMS) and Energy Management Systems (EMS) for a sterile manufacturing facility, unifying control of air-handling, utilities, and cleanroom operations. The solution incorporated a Safety PLC for Vaporized Hydrogen Peroxide (VHP) decontamination cycles, interfacing with Siemens Desigo BMS via ModBus while maintaining 21 CFR Part 11 compliance through e-signatures and audit trails.
The system enabled real-time monitoring of pressure cascades and particle counts, with automated deviation responses reducing environmental excursions by 70%. Secure OPC data extraction provided GMP-ready reporting, while maintaining full operational continuity during the 9-month implementation across 12 cleanrooms.
Global Biotech Campus Modernization
We harmonized automation across a biotech client’s three campuses by migrating legacy BMS platforms to a centralized Siemens Desigo CC architecture. The project standardized control of 1,800 HVAC points and implemented predictive fault detection for critical cleanroom units, reducing energy consumption by 28% through dynamic load-balancing algorithms.
Native integration with the client’s MES enabled automated deviation reporting, cutting quality investigation time by 40%. The phased rollout included non-invasive sensor retrofits and operator training protocols, achieving zero production disruptions during the transition.
Building Automation That Delivers Measurable Results
Building Automation That Delivers Measurable Results
We design, implement, and optimize automation systems for pharmaceutical and industrial facilities that need to:
- Maintain critical environments without energy waste
- Simplify compliance with integrated monitoring and documentation
- Future-proof facilities through adaptive control architectures
Our technology-agnostic approach combines proven building automation expertise with cutting-edge solutions—from precision HVAC control to seamless EMS/BMS integration—ensuring systems that meet today's needs while adapting to tomorrow's challenges.
Let's optimize your facility's performance.
